General 800 Mobile Crusher

General 800 Mobile Crusher is a closed-circuit crushing and screening facility with a high rate of reduction and cubic material.

Portability in crushing plants has been a major concern for customers who need time. By making most of our facilities portable in a single unit, according to our customer's requests. Since our facilities are single portable in a single platform, they use a minimum of time for setup and assembly. To further reduce set-up and dismantling time, all our mobile plants are equipped with hydraulic legs as standard or optional lift feet for fast set-up and eliminating cumbersome digging tasks.

The General 800 stone crushing plant has a unique design and application, it has a closed-circuit working system to get the right proportioned cubic products and the capacities you want.
Our aim is to employ all employees in a single facility and not to incur extra costs for our customers.
General 800 Mobile Crusher has a capacity between 80 and 120 tons/hour.
All General Makina products have CE certification by the European Union.

Feeder System

Thanks to its new design adapted to the mobile system, it is effortless to install and use. Moreover, it has the same characteristic as fixed feeders in terms of resistance to harsh construction site conditions. It can separate the soil in the run-of-the-mill with the by-pass scalping screen.
It is used to feed all mineral–stone materials and recycle materials of different hardness to the crusher.

Side covers can be selected as classic hinged or hydraulic.
Body armors are wear-resistant and replaceable.
Heavy-duty springs adapted to the mobile system.
The drive system can be made with single or twin Vibro motors.
Material feeding speed can be adjusted with the Vibro drive control system.
Automatic lubrication system can be selected for ease of maintenance.
Ease of sieving with single and double-stage bypass grid system

Crushing System

A redesigned mobile crusher system from the ground up with a focus on maximum efficiency and minimum cost that powers the plant.
Mobile Primary Impact Crusher has adapted to the portable structure without decreasing the capacity.
It crushes stones - rocks and mineral minerals of all hardness. Wear life varies accordingly.

This machine was produced with the experience we have gained for more than 45 years:

Both primary and secondary crushing in one machine
Classic dual or GPS Series Triple pendulum system can be selected.
It has a high reduction ratio.
Low energy consumption can be achieved with the Soft Starter preference.
It has a reinforced body structure that keeps the integrity of the machine at the highest level.
Body armor linings and rotor pallets are replaceable.
Final product can be controlled easily with the three rear adjustment blocks.

Vibrating Screen System

The mobile vibrating screen has been designed with high efficiency to serve even in the most severe conditions.
Its screening capacity differs, but it is adaptable to all stone types and mineral materials.

Mobile Vibrating Screen features are as follows:

It works in synchronization with the crusher at maximum efficiency.
Body components are boltless without welding.
The sieve wires are steel and imported, they are easy to change.
The drive system can be selected with Vibro motors or a conventional camshaft drive.
Sieve slope can be adjusted optionally with a hydraulic system.
Compatible with all General Makina crushing and screening plants.

Conveyor Belts System

Mobile Conveyor Belts are perfectly adapted to portable facilities.
It has technological advantages such as automatic installation and frequency control.

The main advantages of Mobile Conveyor Belts are as follows:

It is assembled in 15 minutes or collected for shipping position.
Drive system works with geared motor, and a frequency system can be added.
Top closing, and dust removal unit can be added.
Material discharge areas and rollers are covered with rubber.
Automatic lubrication and cycle counting system can be added.
Magnetic protection system can be added.

Mobile Chassis System

Mobile Chassis carries all the equipment on it and gives the facility the mobility feature
The mobile chassis, which is the work of General Makina engineering, is compatible with all towing construction machines.

The main advantages of the Mobile Chassis system are,

It carries the whole plant on a single platform, so it can be used safely in more than one project, Unlike fixed crushing and screening plants.
It is compatible with Highway's standard dimensions and signaling (traffic lights) systems in accordance with traffic regulations.
It has a standard double axel wheel system; the length of the chassis and the number of axle wheels are increased according to the weight of the facility it will carry.
Chassis structure is A1 quality iron and steel. Joint areas are strengthened with an extra welding process.
Brake control system is pneumatic.
Installation can be completed in 15 minutes with the hydraulic support system.

Control Panel System

The Mobile Control Panel is the brain of the facility that operates the whole facility.
The performance of the plant equipment is determined by the mobile control panel.

The general features of the Mobile Control Panel are:

It is suitable to work with standard electric means or generator energy.
It can work with 50 Hz and 60 Hz frequency units.
Emergency stop system and critical situation sound and light warning systems can be added.
With the soft smart starter system, energy savings can be achieved in the crushers as an option.
With the extra frequency control unit, the speeds of the feeder, conveyor belts, and vibrating screen can be optimized.
It is quite easy to control the facility with the touchscreen control system.
Remote control or internet connection tracking system can be added.
The outer body of the panel is waterproof and dustproof with locks on covers.